Ehdas Sanat Company (ESC) as a leading and distinctive company has the ability to design and manufacture all devices and equipment of the slaughter line with the latest technology in the world. Some of these devices and equipment are listed at the bottom of the tabs with pictures:
- Rotary hydraulic trap
- Breaking Saw
- Pneumatic Schoker
- Electric carcass lift
- Mechanized blood collection rails
- Blood collection hooks and ropes
- Metal platform for changing rails and amputating legs
- penomatic derive for Opening leges
- Drum- chain type cattle dehider
- Dressing conveyor(Cattle)
- cattle dressing hooks
- peumatic Paunch transfer system
- Mobile pneumatic platform
- Pneumatic lift platforms Breast bone saw
- Breast bone saw
- Splitter Saw shield
- heads and plucks Conveyor
- Pneumatic lift platforms Cattle splitter saw
- Cattle splitter saw
- Rail weighing machine
- rial Inspection inspection platform
- Carcass washing cabin
- Fixed cleaning platform
- 12Point offel roller hook
- cattle's arms and legs cutter
- hand washing and knife sterilizer
- offal trolly
- PLC
- White offal Inspection conveyor
- boot washer
The device is designed to rotate and after entering the first box by the hydraulic jacks, all the back and top doors and swivels are closed according to the dimensions of the entrance animal. After turning 182 degrees and opening the top door, the slaughtered animal is placed in front of the carcass.
- High operating speed up to a capacity of 300 heads per shift
- No damage to livestock during shock
- No damage to the white liver caused by shock
- Do not injure people inside the room due to operator error or poor shock performance in pneumatic boxes.
- Dimensions: 4.1 * 3.4 * 2.4 meters
- With hot galvanized coating and ST-aluminum: Material: 37
- Power consumption: 3 kW
- Hydraulic motor CC250
- Equipped with PLC panel and remote control (radio) and has a touch range of steel body
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This device is used to cut the ribs of heavy animal carcasses
Technical Specifications
Power: 2.2 kW
Voltage: 3 phases 380 volts
Device dimensions: 640*320*300 cm
Blade material: hardened steel
Blade diameter: 320 mm
Weight: 25 kg
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- Operating pressure: 12-10 bars
- Control voltage: adjustable 24 volts
- Dimensions of the device: 205 * 155 * 310 mm
- Time required for each shock: 1 second
- Machine weight: 30 kg
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This device is used to lift and transfer the anesthetized carcass to the blood collection line. The winch and the corresponding electric motor are mounted on metal bases and its cable is guided by a pulley. The device is made of hot-dip galvanized steel. This device has guides for aligning the rails of the devices with the line rails and the steps that open and close automatically, which are closed when the device is lowered so that the hook does not come out of the device, and open when climbing and being on the rail to enter the hook. Therefore, the risk of the carcass falling on the above mechanism has been completely eliminated.
- Dimensions of the device: 1/15 * 1/14 * 1/34 meters
- Maximum transfer load: 1500 kg
- Power consumption: 7.5 kW equipped with a brake motor
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After lifting the slaughtered carcass by the lifting carcass and pairing the carcass line due to its weight, it moves towards the feeder. Blood is drawn from the skin of the hands and the front of the neck. Special hardened chains with arm and hard plastic wheels with front arms mounted on the upper arm are the advantages of water lubrication line without the need for lubrication system.
- With the ability to rotate in three axes and direct line movement (equipped with chain traction system)
- 1.5 kW electric motor gearbox
- Chain traction system: spring
- Conveyor feeding system: automatic by
- Microswitch and pneumatic jack
- Feeder jack: 100 * 60 (2 pcs)
- Conveyor type: (start-stop) stop and Go
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The blood collection line is equipped with hooks with specifications, the body of the hook is made of hot-dip galvanized cast iron and has a stainless steel rake and the blood collection hook chain is made of galvanized steel. The hook has two bearings and guide wheels for easy movement of the hook on the rail.
- The hook has 3 degrees of freedom of rotation and one degree of linear freedom
- Hook length: 48 cm
- Length of claw: 27 cm
- Wheel diameter: 180 cm
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This platform is used when freezing the foot and performing leg amputation and peeling operations.
- The chassis of the device is made of steel and the floor is made of corrugated aluminum sheet
- Equipped with protection guards to prevent the operator from falling while working and stepping stairs.
- Platform dimensions: (length * width * height) = 4.4 * 1.2 * 1.8 meters
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This device is used to transfer the animal from the blood collection line to the peeling line and has a special hook made of all stainless steel. .
- Pneumatic jack working pressure: 7 atmospheres
- Wind consumption: 2.5 cubic meters per hour
- Equipped with pneumatic jacks and valves
- Steel chassis with epoxy and ceramic paint coating
- Peeling capacity 60 livestock per hour
- Power consumption 380 volts – three phases
- Engine power: 7.5 kW
- Drum material: stainless steel
- This device has a hydraulic jack, hydraulic motor and hydraulic power pack with a volume of 200 liters.
- Machine weight: 1000 kg
- Dimensions: 1200 * 1735 * 3100 mm
- Separation of the skin from top to bottom
- The rotation speed of the peeling drum is adjustable by the operator, which is set by the operator on one of the moving platforms.
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This cannier receives the carcass at the transfer station (after blood sampling) and moves it on rails to perform pre-skinning, skinning with the device, beheading, visceral removal, splitting and carcass inspection. The operation of the device is such that the carcass moves (power & free) through the above workstations step by step. The carcass is transferred to this conveyor by a pneumatic system and first the waste components (breast) are removed and then the pre-skinning operation continues. It enters the gravity rails and pre-cooler.The special hardened chains with arm and hard plastic wheels with the front arms mounted on the upper arm are the advantages of the water lubrication line without the need for a lubrication system. And direct line movement (equipped with chain traction system)
- 1.5 kW electric motor gearbox
- Chain traction system: spring
- Conveyor power system: automatic with microswitch and pneumatic jack
- Feeder jack: 100 * 60 (1 piece)
- Conveyor type: (start-stop) stop and Go
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The peeling line is equipped with hooks with hook body specifications made of die-cast unbreakable aluminum alloy and has a stainless steel rake. The hook has bearings and guide wheels for easy movement of the hook on the free rail.
- Hook length: 45 cm
- Length of claw: 25 cm
- Wheel diameter: 100 mm
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This shot tray is for transferring the rumen of the animal from the viscera discharge platform to the rumen table or rumen transfer conveyor belt.
- This shot is made of stainless steel with a thickness of 2 mm
- Tray dimensions: (length * width * height) 2000 * 700 * 900 mm is sloping and is connected to the abdominal emptying platform.
- The outlet door is opened and closed by the compressed air driving force, which is opened and closed by 2 pockets and 40 200 200 200 pneumatic valves of the system.
This platform is used in the visceral discharge station and can be connected to the rumen shot tray, and due to the use of special bearings, there is no grease or lubricant on the guide.
- The driving force is compressed air with pneumatic jacks and valves
- Jack: 1800 * 125 mm
- Platform dimensions: .08 * 1.5 m
- The chassis of the device is made of galvanized steel and the guard is made of steel and the floor is made of corrugated aluminum sheet.
- Consumption of compressed air: 1.5 cubic meters per hour
- Pneumatic working pressure: 6 bars
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This type of platform is used in Janaq Bar station and the bearing is arranged in such a way that no lubrication is required on the pipe guide along the route.
- The driving force is compressed air with jacks and valves
- Jack course: 1800 * 125 mm
- Platform dimensions: 0.8 * 0.8 m
- The lower chassis of the device is made of galvanized steel and the guards and tubes are made of stainless steel and the floor is ribbed aluminum sheet with a thickness of 4 mm.
- Consumption of compressed air: 1.5 cubic meters per hour
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Saw blade with 220V power with isolated transformer, sterilizers for saws and cutters. The sheets and tubes used are all made of 304 stainless steel.
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This all-steel plate is located next to the peeling conveyor and the front of the splitter saw.
- The chassis of the device is made of steel.
- Equipped with protection guards to prevent the operator from falling while working
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This rail is used for simultaneous and synchronous transfer of intestines and carcasses with carcasses. This line includes steel rakes for transporting the head, liver, heart, lungs, as well as a steel tray for transporting the buttocks and buttocks.
- Line step 1.3 meters
- Conveyor consisting of steel pipe and steel chain with hook
- Power consumption: 1.5 kW synchronized with the slaughter line
This type of platform is used in the splitting station and the driving force is compressed air with jacks and valves.
- Dimensions of the jack: 1800 * 100 mm
- Platform dimensions: 0.8 * 1.2 meters
- The lower chassis of the device is made of galvanized steel and the guards and pipes are made of stainless steel and the floor is made of ribbed aluminum sheet with a thickness of 4 mm.
- Consumption of compressed air: 1.5 cubic meters per hour
- Pneumatic working pressure: 6 bars
- Bearings are installed in such a way that no lubrication is required along the way.
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These sterilizers are intended for saws and cutters.
- The sheets and pipes used are all steel.
- Inside the sterilizer there is a water level adjustment valve inside the sterilizer and there is a place at the back to connect to the hot water system with a 2-inch branch.
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- Chassis of the device made of steel with hot galvanized coating.
- Rail of IPI 80 double beam with hot galvanized coating
- Weighing rail length: 820 mm
- Measurement accuracy: ± 52 g
- Weight measurement range: 1000 – 20 kg
- It has a load cell
- With the ability to connect to a computer and a label printer
- Equipped with a monitor with the ability to connect to a computer
- It has a large LED screen for remote display
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These rails are made of IPE 80 beams, which are connected to the beam by aluminum supports and guide the carcass to the place of the recording valve. The required area is estimated based on the plan
- Chassis made of steel with hot dip galvanizing
- The walls of the device are made of stainless steel
- Dimensions of the device (length * width * height): 1.88 * 1.14 * 3.4 meters
- Nozzles made of bronze
- Piping system: green pipes (PP)
- Equipped with electronic eye and solenoid valve
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This platform is used for cleaning and removing edible fat from the carcass.
- The body of the device is made of steel
- Dimensions of the platform (length * width * height): 1.5 * 0.8 * 4.2 meters
- Made of steel profiles
- Steel clasp for hanging heart and liver
- Equipped with 2 free wheels and 2 locked wheels
- Dimensions: 2 * 0.8 * 1.8 meters
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- Has a hydraulic power pack with 7 horsepower
- Compressed air 8 to 10 bars
- Consumption of compressed air: 1 cubic meter per hour
- 24V direct power
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It is used for washing hands and sterilizing knives and is equipped with a 0.5-inch mixing valve with a valve.
- Material: stainless steel
- Dimensions of the device: (length * width * height) 390 * 420 * 900 mm
- It has a knife sterilizer with the ability to inject hot water from below and with a capacity of 6 knives.
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Waste is collected inside these pallets and transported to the waste room.
- Dimensions: (length * width * height) 850 * 600 * 550 mm
- Capacity 200 liters
- Made of stainless steel and equipped with 4 PVC wheels with steel rollers
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This panel is used to control all electrical components of the line and includes all switches, fuses, lamps and control switches and emergency stop switches of line equipment. All machinery and equipment are controlled and controlled by a control panel
- Contactor and bimetallic switch-Miniature switch-All power made of Schneider France and PLC Amron Japan
- Amron and Micro Switches PLC Inverter Yaskawa Japan Power supply and switch fuses and operator switches and signal lamps and switches according to IEC standard
- All equipment in accordance with the standard of panels used in the distribution network as well as global standards
In order to prevent rust, all houses and panel surfaces are painted. For this purpose, the following processes are performed.
- Infrastructure: Includes rust removal, degreasing, phosphating, and a primer
- Painting: The color of the boards is kiln paint and between 2 to 3 layers of coating
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- Bases made of 304 steel profile with the ability to adjust the height and bolt to the ground
- Axes and drums made of 304 steel
- Random rollers are made of green pipe with a thickness of 5 mm and with plastic bearings with 316 bullets at intervals of 50 cm to prevent belt pressure. It is also used along the conveyor and under the steel stud belt.
- E78RN food industry belt with a width of 100 mm with a speed of 6 meters per minute and the ability to synchronize with the line
- Dimensions: (length * width * height) 900 * 1100 * 1000 mm
- Engine power: 1.1 kW
This device is designed to be reciprocating, which is equipped with two horizontal brushes for washing the soles of the boots in the entry stage, and two horizontal brushes for washing in the exit stage, and two vertical brushes for washing the sides of the boots. During the entrance to the hall, the operator must disinfect his hands to open the entrance gate.
- Power consumption: 7 European 0.75 kW motors
- All-steel body and brushes made of German PVC fibers
- Dimensions: 2.5 * 2.1 * 1.7 meters
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